Control System Design in Tulsa, OK

Control System Fabrication

Control System Fabrication, from cradle to grave, from inception through design, project execution, fabrication, installation, start-up and production, Solutions Engineering builds automation and integration control systems to provide our customers with faster, safer and more consistent production processes. From fully automated/integrated multiple PLC/MCC/HMI control cabinets communicating via Industrial Ethernet, Fiber Optics, DeviceNet, ControlNet … to more simple single cabinet semi-manual control systems. Solutions Engineering has the knowledge and experience to provide the type of systems to meet our customer's functional and economical needs.

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Bulk Cement Blending Facility

Automotive conveying systems, food processing, compressor packages, oil & gas cement blending systems,Solutions Engineering has developed, fabricated and installed working systems that have performed exceptionally thus providing our customers with long lasting and reliable performing control systems.

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Engineering & Design:

  • Electrical, Mechanical & Instrumentation Design
  • Major Equipment & Instrumentation Specs & Lists
  • Utility Requirements
  • PFD's & P&ID's
  • Bills of Materials
  • Alarm & Safety Shutdown Matrix
  • Cause & Effect Matrices
  • Area Classification Layout Diagram
  • Permitting Assistance
  • Environmental Impact Study

Touch Screens & Industrial Computer - Human Machine Interface (HMI) / Operator Interface Panel (OIP):

  • Allen-Bradley & GE (All Platforms)
  • Siemens, Modicon, Unitronics & Square D
  • Allen-Bradley (PanelView, PanelView Plus, RSView SE, RSView ME, RSView 32)
  • Unitronics, Wonderware, Red Lion, Visual Basic (VBA) & Total Control
  • Automation Direct, Push Buttons, Toggle Switches, & Lamps
  • Allen-Bradley (ContoNet, DeviceNet, EtherNet)
  • Industrial Ethernet (Fiber, Cat 5 & Cat 6) & Other (DH+, HART, DF1, …)
  • Interface Protocols (Prosoft, Red Lion, Millie) & SCADA
  • 120 VAC, 0-5 VDC & 4-20mA Signals

Fabrication of Control Systems:

  • PLC/HMI Control Cabinets
  • Motor Control Cabinets (MCC)
  • Instrumentation & Metering Skids
  • Relay Logic & Wiring Installation
  • Panel Layout & Component Detail Drawings
  • Single Line & Intrinsic Safety Drawings
  • Development of Bills of Materials
  • Control Cabinet Assembly, Wiring & Installation

System & Plant — Installation, Pre-Commission, Commissioning, Start-Up and Production Monitoring:

  • Installation & Electrical Supervision
  • System Audits, System & Plant Drawing Checks, BOM Checks
  • PLC Logic & HMMI Checks, Loop Checks
  • Project Management, Start-Up, Run Test, Training and Production Verification
  • Operations Manual Development

On-Site General Field Service Technician & Engineering Services Provided:

  • Retrofits / Installations / Trouble Shooting / Maintenance / Calibration / Optimization for —
  • Electrical, Mechanical, Hydraulic, Pneumatic, MCC (VFD, Soft Start, …)
  • Instrumentation
  • Conventional & Smart Instruments and Transmitters (HART Protocol, …)
  • PLC setup and interface calibration with conventional and smart instruments
  • Pressue, Temperature, Flow, encoders … process parameters control
  • I/P Transducers, Control Valves, Limit Switches, Positioners …
  • Controls
  • HMI / OIP, PLC, SCADA, Stand Alone Controllers, DSL
  • Industrial Communications Networks; Switches, Routers, and other Network Hardware
  • Network Switch / Switching Hub (Managed & Unmanaged)
  • Cat. 5 &Cat. 6 Ethernet, Fiber-Optics, Control&45;Net, Device&45;Net

Remote Access to PLC for Remote Monitoring & Program Modification:

As a very desirable service, Solutions Engineering can establish remote Ethernet, or other communication protocols, access to the control system PLC-MCC-HMI in order to allow a programmer/engineer to remotely monitor the customer's control system and to perform program modifications to that system without the need for a programmer/engineer to be physically at the plant. A simple telephone call or email from our customer operator or manager and Solutions Engineering can be online with the control system and simultaneously work with operations to monitor and/or modify the control system program and work out issues that may occur, 24/7. This extremely desirable option has been utilized by our customers for convenience and cost reduction. When you compare a four (4) hour minimum and travel expenses charge for a programming technician to travel to and be at the jobsite in order to go online with a control system for monitoring and/or program modifications versus a one (1) hour minimum charge for a programming technician utilizing remote online communication access to do the same tasks, it's easy to see how quickly the savings add up.